Thermodynamics Basics
Heat energy and temperature change — how much energy it takes to heat a material, and how much a component grows when it gets hot. Essential for boiler design, pipe systems, and precision machining.
Heating a tank of water to process temperature requires knowing the specific heat capacity — too small a heater and the process takes too long. Thermal expansion determines the clearance gaps in engine components, railway tracks and bridge expansion joints. Get it wrong and parts seize or buckle.
Specific Heat Capacity
The energy needed to raise 1 kg of a material by 1 °C. Different materials absorb heat at different rates.
📚 Key vocabulary
- Specific heat capacity (c)
- the energy needed to raise 1 kg of a substance by 1 °C, in J/kg°C.
- Heat energy (Q)
- the thermal energy transferred to or from a substance, measured in joules.
- Temperature change (ΔT)
- the difference between final and initial temperature, in °C or K — the same numerical value.
- Thermal mass
- the ability of a material to absorb and store heat; high mass and high c means slow heating.
- Kilojoule (kJ)
- 1000 joules — used for large heat energy values such as heating water.
- Megajoule (MJ)
- 1 000 000 joules — used for very large energy quantities such as industrial process heating.
ΔT = 100 − 20 = 80 °CQ = m × c × ΔTQ = 5 × 4200 × 805 × 4200 = 21 00021 000 × 80 = 1 680 000ΔT = 205 − 25 = 180 °CQ = 3 × 900 × 1803 × 900 = 27002700 × 180 = 486 000486 000 ÷ 1000 = 486m = Q ÷ (c × ΔT)500 × 60 = 30 000m = 630 000 ÷ 30 000630 000 ÷ 30 000 = 21ΔT = Q ÷ (m × c)4 × 390 = 1560ΔT = 504 000 ÷ 1560504 000 ÷ 1560 = 323.08Thermal Expansion
Materials expand when heated. Linear expansion calculates the increase in length of a rod, pipe or beam for a given temperature rise.
📚 Key vocabulary
- Thermal expansion
- the increase in length, area or volume of a material when its temperature rises.
- Linear expansion (ΔL)
- the increase in one dimension (length) of a solid when heated.
- Coefficient of linear expansion (α)
- the fractional change in length per degree Celsius — unique to each material.
- Expansion joint
- a deliberate gap in a structure (bridge, pipe, rail) that allows thermal expansion without buckling.
- Clearance fit
- a small designed gap between mating parts so they can still move freely at operating temperature.
- Interference fit
- a joint where a shaft is cooled (or a hub heated) so expansion locks the parts together on return to room temperature.
ΔT = 60 − 10 = 50 °CΔL = α × L × ΔTΔL = 12 × 10−&sup6; × 10 × 5012 × 10−&sup6; × 10 = 1.2 × 10−&sup4;1.2 × 10−&sup4; × 50 = 6 × 10−³ mΔL = 23 × 10−&sup6; × 4 × 7523 × 10−&sup6; × 4 = 92 × 10−&sup6;92 × 10−&sup6; × 75 = 6900 × 10−&sup6; = 0.0069 mΔT = ΔL ÷ (α × L)17 × 10−&sup6; × 2 = 34 × 10−&sup6;ΔT = 0.0034 ÷ 34 × 10−&sup6;0.0034 ÷ 0.000034 = 100ΔT = 120 − 20 = 100 °CΔL = 12 × 10−&sup6; × 0.5 × 100 = 0.0006 mLf = 0.5 + 0.0006 = 0.5006 mEngineering Applications
Four thermal calculators for process heating, pipe design and machining scenarios.
🔥 Process tank heating
Calculate the energy needed to heat a tank of liquid to working temperature — helps size the heater element.
🧮 Calculator
🌡️ Pipeline expansion gap
Find how much an installed pipe will expand so the correct expansion joint gap can be set.
🧮 Calculator
⏱️ Heater power & time
Given the required heat energy and the heater power, find the time the heater must run.
🧮 Calculator
🔩 Interference fit — shaft heating
Find the temperature rise needed to expand a steel shaft enough to fit into a housing bore.
🧮 Calculator
Thermal Challenge
12 randomised questions per round — new numbers every time you play.
🔥 Quick-fire round
Practice Questions
12 graded questions. Attempt on paper first, then reveal the full worked solution.
ΔT = 320 − 20 = 300 °C
Q = 8 × 500 × 300 = 1 200 000 J = 1200 kJ
m = 756 000 ÷ (390 × 90)
390 × 90 = 35 100
756 000 ÷ 35 100 = 21.54 kg ≈ 21.5 kg
ΔT = 972 000 ÷ (6 × 900)
6 × 900 = 5400
972 000 ÷ 5400 = 180 °C
ΔT = Q ÷ (m × c) = 1 800 000 ÷ (5 × 500) = 1 800 000 ÷ 2500 = 720 °C
ΔL = 23e−6 × 8 × 50 = 0.0092 m
Lf = 8 + 0.0092 = 8.0092 m
= 0.00153 ÷ (17e−6 × 3)
= 0.00153 ÷ 0.000051 = 30 °C
= 0.0096 ÷ (12e−6 × 20)
= 0.0096 ÷ 0.00024 = 40 °C
= 0.00096 ÷ (12e−6 × 0.08)
= 0.00096 ÷ 0.00000096 = 1000 °C
Qwater = 200 × 4200 × 60 = 50 400 000 J
Qsteel = 10 × 500 × 60 = 300 000 J
Qtotal = 50 400 000 + 300 000 = 50 700 000 J = 50 700 kJ
t = Q ÷ P = 7 560 000 ÷ 3000 = 2520 s
2520 ÷ 60 = 42 minutes